We Solve the "Problems!" of
Development and Design Personnel
Our proposals for cost reduction and shortened delivery times by switching to cutting processing at in-house exhibitions of client manufacturers have been very well received. If you have issues such as "problems with prototype production," "want to speed up development," or "other companies couldn't do it," please consult with Umehara Model.
Special Tooth Profile Gear Processing
by 5-Axis Machining
Conventional
Process
- Hob Cutter Production
- Hobbing Machine Processing
- 3-Axis Machining Processing ①
- 3-Axis Machining Processing ②
VA Proposal
Process
- 5-Axis CAD/CAM
- 5-Axis Machining Processing
Points
- ・No need to produce hob cutters for special shapes or prototypes, leading to low cost and short delivery time.
- ・Supports small diameters and small modules.
- ・Even composite gears with more than two stages can be machined integrally.
Advantages over Conventional Products
| Cost | Approx. 90% reduction |
|---|---|
| Man-hours/Delivery Time | Approx. 70% reduction |
Insert Molding Prototype
by Splitting and Bonding
Conventional
Process
- Mold Design
-
Mold Production
Molding Prototype
VA Proposal
Process
- CAD/CAM
-
Machining
Processing
- Assembly
Points
- ・Can handle high-performance resins such as PBT-GF30%, PPS-GF40%, and PA66-GF30%.
- ・Can create visualization models using transparent resins like acrylic or polycarbonate.
- ・Can propose splitting plans and assembly methods.
- ・Accuracy can be handled up to about 5mm/100mm.
Advantages over Conventional Products
| Cost | Approx. 90% reduction |
|---|---|
| Man-hours/Delivery Time | Approx. 50% reduction |
